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Heater Treaters: 7 things you must know to (safely!) light a heater-treater

In one of the companies where I was a full-time company pumper, we had a system called “partner pumping,” which meant one pumper would pump there other pumper’s wells when they were off-duty.

For reasons only a true pumper can understand, this proved to be a pretty terrible set-up.

My partner was brand new to the oilfield and not well trained. It was around Thanksgiving, the nighttime temps were getting into the 30s, and he called to say he was struggling to get one of his heater-treaters lit.

This could have been caused by numerous issues, so I knew that a phone tutorial was out of the question. It would be faster to drive over and look at it myself.

As I drove into the lease, I saw my partner with a small Bic lighter, hand shoved in to the fire tube up to his armpit, with his face peering right into the fire tube as well.

I honked and waved at him while screaming “Nooooo!” Fortunately, I stopped him before a disaster happened.

When cold weather arrives, it’s always a good time to talk about how to safely light a heater-treater. It’s not because I think you don’t know; we all just need remainders that we are dealing with really dangerous equipment and there is indeed a safer way to do all of this.

Not 11 months ago where I live and work, a fellow pumper blew himself up and landed in the hospital with third degree burns to his face, and this guy had been pumping for years!

So here goes:

1.         It’s ALWAYS safer to light the pilot than the burner. To do this, it is really important for you to understand how the whole thing is made and know which valve handle controls the burner and which one controls the pilot light. This might sound stupid, but you would be surprised how many people are always lighting the burner because they don’t have a clue where the pilot valve is.

2.         For the pilot, there is usually about a two-inch hole under the fire tube with a screw-on steel cap. Get a sturdy piece of wire at least two feet long. (I use barbed wire fence spacers). I create a little loop in one end of the two-foot length of sturdy wire (use heavy-enough gauge that it can’t sag) and pull a small piece of rag through the looped end of it, then dampen the rag with diesel fuel. Don’t use gasoline, and for SURE don’t use methanol. Methanol burns invisibly with no flame, so you have no idea if you have put it out.

heater treater

3.         While I am preparing all of this, I have already opened the face plate (usually with three or wing nuts on the front of the treater) and turned off all the gas to both the pilot and main burner to give it time to air out. If you don’t, when you stick that wire with a burning rag in there, it will explode. Not good.

4.         Wait about five minutes to be sure the gas is gone, use a lighter to light the diesel-soaked rag, then poke it into the hole made for the pilot light. Find out exactly where the gas comes out on that, but it’s usually a one-inch line running under the main burner gas tube. That way you have the lighted rag directly over it when you gingerly turn on the pilot gas. It should light with no problem. If it doesn’t, try cleaning it a little with a brush.

5.         When you have gotten the pilot light going well, ease on the main gas valve so the burner engages. You should be able to hear it engaging.

6.         Yes, there are times when the pilot is not working or staying lit and you have to just light the burner. I have a couple like that too. If you are doing this, it will require you to take the face plate off (it should already be off) and then stick your handy-dandy wire with the burning rag all the way (about 2 feet) into the fire tube where the gas comes out of the long tube that runs toward the middle of the treater (away from you). It is a three-inch tube running away from you (as you are standing in front of the treater) with a bell-shaped end.

7.         Stand well to the side of the fire tube and ease the gas on. You do not want to ever look into the fire tube while starting a treater. If there is any build-up of gas, it shoots out the front and can burn you badly.

I know that a lot of the old-timers in the field are probably laughing right now. I have seen pumpers do some amazing things while starting heater-treaters, and I have seen them injured badly too.

That said, I’d like to keep my face! How about you?

– R. Van Horn

 

How CAN we guarantee you a 6% lift in profit margin in 6 weeks*?

ALLOW US TO STIMULATE YOUR GREED GLAND

*PLEASE NOTE: 6% is the AVERAGE result of producers who implement the app into their operations..... which means a full HALF of our clients do better 🤑

Centralized Repository

Get full production history, well files, commentary and the like in the hands of the people who need it (when they need it) and enable everyone in the field or office to do their best work.

Reduced Overhead

The height of cultivation runs to simplicity. With Greasebook, streamline your operations, automate back-office tasks all while eliminating any excess operational drag ❌ ⚙️

Reduced Downtime through Alerts

Gain timely detection of equipment malfunctions or other operational issues and prevent costly breakdowns. With Greasebook, alert your in-house team to issues in the field wherever they're at.

Increased Production

Catch a hole in the tubing or an engine issue immediately when a well begins to slip (not several weeks later when your purchaser statements come in…) 💸 Greasebook is the next best thing to 'sitting shotgun' with each pumper on every route. And because you'll have complete visibility of your assets and your field crew, you'll not only avoid significant expenses associated with repairs and oversights but you'll also produce more oil because of it.

Timely Reports

Weekly, monthly, or missed reports simply don’t cut it. Why? Because longer reporting intervals increase the risk of inaccuracies and discrepancies in your production data, which not only erodes trust in the reported figures but also makes it challenging to analyze trends or forecast future production 📉 With Greasebook, eliminate any excuse NOT to have your production data.

Full Accountability

Gain full transparency of your folks in the field and eliminate boiler housed reports and ‘Kitchen Table Pumping’ for good 🍳

Focus

From one-off wells to lengthy routes, no matter what form your pumping takes, GreaseBook keeps your pumpers focused on moving those production updates from field to office.

Gather

Easily gather everything that matters. Track tank levels, capture notes, administer well tests, submit photos of scanned run tickets. All from the field. All on your mobile device. All over the cellular network.

Connect

Connect with the people who help you get it all done. Communicate, collaborate, and share in real-time with your guys and gals in the field without ever leaving the GreaseBook.

Access

Access fast, accurate gauge sheets. No need to re-key production or manipulate Excel. Just one click and your production is organized into a beautiful screen-friendly layout.

ALLOW US TO IMPLEMENT THE GREASEBOOK FOR YOU AND....

BECOME THE OFFICE HERO

Streamline your operations and discover why the industry’s most effective operators rely on Greasebook to do their best work.

Everything in one place

The central place for everyone’s work. All the relevant content from well history to run ticket images, easily accessed.

Get paid your due

Compare a month's worth of oil sales tickets vs purchaser statements vs payments received (and find those inconsistencies!) in just seconds.

Knowledge discovery

GreaseBook acts as your operations watchdog, surfacing any unexpected drops in production, unplanned downtime, or incompetence in the oilfield.

Share Responsibility

Production data syncs across all pumpers who share the responsibility of a particular lease. That means no more calling, no more meeting up to trade-off books, and no more miscommunication.

Mobile Sync

Automatic sync means your production status is available the minute your pumper returns to coverage.

Offline Access

Pumpers retain access to historical production by making their work available even when a connection isn’t.

Guarantee

If you don’t TRIPLE your money in the form of profits from downtime reduction, increased production, lower overhead, and/or reduced time and redundancies in the back office during your 60 day trial – we’ll DOUBLE the amount money you paid for the app.

Voted New Technology Development of the Year.

57000449
bbls pumped to date
50106001
MCF flowed to date

Simple 8-minute Ramp Up

Average time to learn? 8 minutes (and yes, this goes for those pumpers who are 75 years old still tending wells…)

Custom Reports

Select one of our premade reports or build your own.

Alarm Alerts

Whether it’s a full tank or well is offline, we’ll text or email anyone you want if there’s an issue.

Production Graphs

See the big picture with beautiful production displays which render perfectly on any device.

Field Data Collection

Enter run tickets, BS&W draws, water hauls, track dual product tanks, conduct well tests all via the Greasebook. Now, your real-time monitoring shows right alongside those manual pumper gauges.

Comments

Real-time production is worthless if you don’t have the contextual information to complement it. Tag or search pumper comments by lease, well, or injector/SWD – letting the whole team know precisely what’s going on in the field.

Well Testing and Allocation Engine

Robust well testing and allocation engines to satisfy even the most complex gathering system.

Downtime Tracker

Which wells are down? How long they been down for? Why are they down? Now, you’ll know at a moment’s glance.

State & Government Auto-Report Filer

Yes, you read that right. We’ll produce your State and Government production reports enabling your back office to catch their breath.

Scheduled Reports

Want a report with your coffee every morning at 5AM? Got a WI partner who won’t quit calling to ‘get the numbers’? Set’em up on an automated report and watch the daily minutiae disappear.

Well History Files

A single place for your downhole and surface equipment PDFs, Word Docs, and the like – accessible in both the field and office.

Pumper GPS Tracker

Wanna know how many times your pumper is showing up each month? When was the last time someone set foot on a particular lease? No more “he said, she said” – with GPS tracker, now you’ll know the full story.

Custom Variables

Track any variable at any lease no matter how obscure.

Custom Logic

Components of a production system don’t operate in a vacuum. We make complex math simple so you can focus on analysis NOT spreadsheet jockeying.

Partner/Investor Permissions

Maintain transparency by giving special partners and investors access to their production (and ONLY their production!)

Read-Only Permissions

Giving certain users the ability to ‘look but don’t touch’.

Privacy and security. Keep what’s private pri****.

Bring the most advanced security of any device to your operations. The GreaseBook comes with built-in protections against malware and viruses, and given our open API it gives you the freedom to choose what you share and how you share it. So no matter what you’re doing (or where you’re doing it), GreaseBook helps your private information stay that way.

(just a few of) the products we integrate with

GREASEBOOK INTEGRATIONS

“If you’re unsatisfied for any reason during your 6-week trial, we'll either work with you until it's right or refund 200% of what you paid for the app. How can we do this? We're just that good. But don't take it from me. Check out what our clients are saying below......"
Greg Archbald
Perpetual Student of the Oilfield
Founder of GreaseBook
FEAST YOUR EYES, NON-BELIEVERS 👀👇

VERIFIED REVIEWS BY OUR CUSTOMERS

Ask us anything

F.A.Q.

Not really. Simply share with us your Excel reports, paper gauge sheets, or the login to your existing legacy production software and we’ll take care of the rest.

Our petroleum engineers turn-key your entire setup, we’ll reach out once we’re done. Bada bing.

You’re right. And, because no one leaves their house without their phone (and because our app works offline), we eliminate any excuse for your pumpers NOT to send you their data. See, we told you this would be easy.

In addition to both Android and Apple smartphones, the Greasebook also works on any tablet, laptop, or desktop.

While Greasebook has been implemented in many of the country’s largest publicly traded production companies operating thousands of wells, Greasebook is focused on serving the small and mid-sized independent US-based oil & gas operators.

Anywhere, anytime, on any device (phone, tablet, desktop or laptop).

The beauty of the app is once your pumpers start submitting their production via the Greasebook – anyone on your team can access production reports, graphs and well files from any device at any time.

It’s sorta like a centralized place from which everyone on your team can work, without all the calls, text messages and emails that would go on otherwise.

Absolutely. As your pumpers continue to add tickets, comments, pressures, well tests and any other relevant information, your investors will have guest access to as much (or as little) information as you’d like.

Of course, they’ll only see production info for the wells in which they participate.

Oil & gas companies who run Legacy oil and gas software systems expose themselves to major risks (and minor annoyances…)

The complexity of traditional oil & gas production systems is twofold:

  1. Software Problem: Legacy software systems are expensive, outdated, clunky and have extremely complex interfaces. In fact, because of all the support and manual interventions required, continuing to use outdated software can often be more costly than simply upgrading.
  2. People Problem: Legacy software systems take an enormous amount of time to familiarize oneself with. And, anytime an employee quits, retires, or is let go the amount of training required for new employees can be significantly higher than for newer, more user-friendly software.

 

This is a lose/lose. What’s more, given all the set-up fees, training fees, support fees and the like the projected ‘savings’ never materialize and now your forced to contend with fluctuating hydrocarbon prices AND a bloated monthly OPEX.

Talk about getting stuck in the muck!

With Greasebook, office users are 99% proficient with the platform in about 20 minutes.

Within 2 seconds – FROM YOUR SMARTPHONE – you’ll have your answer to any question regarding production, allocations, performance, well history files, commentary, run ticket reconciliation, Custom Reports, State reports, and more – all sliced and diced and customized at the Company, Operator, Battery, Well, State, County, Section, Township, Range, Acquisition, or even Supervisor level…

We’ve been at this for awhile. Greasebook was established in 2012 and now supports more than 400+ oil and gas operators (small ma & pops and publicly traded companies alike) across 20 States and is the fastest growing production software in the patch.

The Greasebook corporate outpost is proudly located in Oklahoma City, Oklahoma 🤠📍

The Greasebook helpdesk is staffed by Petroleum Engineers, Geologists, and Completions Experts Monday through Friday, 8AM to 5PM CST. 

We have a real-time chat through which most questions are answered in 2 minutes or less.

Naturally, some questions are more complex and you’ll want to speak to someone over the phone. In this case, we aim to complete all callbacks within two hours of scheduling.👌

Of course, your Dashboard and Reports are available to you 24/7.

We don’t blame them.

Pumpers have been burned by Legacy Production Systems in the past. 😵

However, given how much upside you stand to gain in the form of time savings and profit, DO NOT make the mistake of letting the tail wag the dog, folks!! 💸

Real talk: the average pumper takes about 8 minutes to learn Greasebook (and that goes for guys in their 80s still tending wells…)

Give us two days and we’ll make believers out of your entire pumping crew….

Still not convinced? Check out Greasebook’s “Pumper Wall of Love” by clicking here and let the pumpers tell you themselves 😘

Let us help you help yourself. Simply send us your existing production info, and we’ll assign a production engineer to turn-key your entire setup for you.

We’ll build your wells, your tank straps, your users and anything else you require.

Finally, once everything has been reviewed by your team, we’ll roll out your pumpers and either train them for you or with you while you focus on more important stuff.

That’s not a question, but actually no.

The average pumper demands anywhere from $125 to $400 per month.

And depending on what you require, Greasebook is priced anywhere from $5-15 well/mo.

So, given how much more you’ll get out of your pumpers, how much we’ll streamline your operations, and how quickly we’ll get this all done for you, we’re actually kind of a bargain.

Our guarantee is two-pronged…

First, run the app for full 6 weeks in your operations. If you’re not completely satisfied, let us know and we’ll DOUBLE your money back.

Second, if for any reason you’d like your money back in first 30 days after paying simply let us know and it’s yours. 🤝

However, if you’re anything like our other 400+ operators you’ll be wondering why you didn’t do this 6 months ago…

We’re ready when you are. Take the quiz and schedule a call here – depending how many operators we have in front of you, there’s a chance we can get you up and running by the end of next week.

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