GreaseBook powers the most profitable, operationally efficient producers in the oil patch today.

Introducing Greasebook, the simplest, most cost-effective, fastest-growing oil & gas production software the industry has ever seen....

→ Achieve results in less than 1 week.
→ "No-sweat" company set-up, turn-keyed by a Petroleum Engineer.
→ "Done for you" Pumper roll-out and training.
→ Unprecedented 60-day, 200% money-back guarantee.

•  AS SEEN ON  •               • AS SEEN ON  •               • AS SEEN ON  •               • AS SEEN ON  •            

The Basics Of Corrosion And Scale For Oil & Gas Production

Scale and corrosion can be a major cause of equipment failure and other problems. Reducing and controlling corrosion is, in many cases, one of the primary ways you’ll be spending your time around an oil and gas lease. It is most often an issue with wells that produce a great deal of water. You can see a few examples of the effects of corrosion and scale buildup in Figures 1 and 3.

Corrosion

 

Scale and Corrosion Basics

Any reaction between a metal and its surrounding that leads to the breakdown of the metal is corrosion. The environment downhole and at the surface is often a perfect place for corrosion to take place. Many things can cause corrosion, but all involve either a chemical or electrochemical reaction. Chemical corrosion involves a reaction that creates a new compound that takes molecules from the metal, eventually breaking it down. A common example of this sort of corrosion is iron oxide, or rust.

Corrosion

Figure 1. Pictured are a few corroded parts, including parts from a downhole pump and a parted rod.

Corrosion

Figure 2. A cross section of tubing showing the scale buildup.

Electrochemical corrosion involves an electrical current which generally is created naturally between two different types of metal. The metal gives up electrons to create the current, which leads to a breakdown of the metal.

A variety of other factors can lead to corrosion. The pH and chemical content of the soil, the type of climate, and many other things can lead to corrosion. Microbiological corrosion, caused by microscopic organisms, can be common in some areas.

 

CO2 Corrosion

Sometimes called sweet corrosion, is common in the southern US and other areas of the world. Carbon dioxide can be found in gas, water, oil, and other fluids produced from a well. Oil that contains a high carbon dioxide content can be difficult to refine, and so special refineries have to be built to handle it. Most of these are located around the Gulf of Mexico. These refineries process most oil with high carbon dioxide content, as they are expensive to build.

Carbon dioxide consists of one carbon atom bonded to two oxygen atoms. When combined with water, carbon dioxide can form carbonic acid. This is a highly corrosive substance that can be dangerous to work with. Carbonic acid will also lead to corrosion, particularly of steel parts. The iron in the tubing, fittings, and other components reacts with the acid to form iron carbonate, which is not as strong as the steel. Components, particularly downhole components, can become pitted or cracked. Corrosion coupons are pieces of metal, ideally of the same type used in the construction of components, that can be inserted in lines. These can be taken out after a certain period of time and analyzed to determine how much they’ve corroded. Using this information, the corrosion damage in the rest of the system can be estimated. Caliper surveys can also be used to measure corrosion. A caliper, a piece of equipment with several metal ‘fingers’, is run along the inside of the tubing to look for pitting and cracks. A variety of chemicals, alloys, and coatings can be used to reduce carbon dioxide corrosion.

 

Hydrogen Sulfide Corrosion

In a little less than half of all wells, hydrogen sulfide is produced from a well along with oil, water, and gas. Generally, the amount of hydrogen sulfide will increase over the production life of the well. When this chemical combines with water, it forms sulfuric acid. This is a highly corrosive and dangerous substance. Corrosion caused by sulfuric acid is often called sour corrosion. This acid forms fairly easily, and can cause a great deal of corrosion below the water level in tanks.

Steps to prevent sour corrosion are similar to those taken to prevent sweet corrosion. Using chemicals, corrosion resistant fittings and components, and linings can reduce damage substantially. Sending chemicals down into the annulus can also be helpful in addressing corrosion downhole.

If the concentration of hydrogen sulfide is too high, it might be necessary to wear a gas mask when gauging and testing oil.

Corrosion

Figure 3. Breathing equipment is necessary when working at this location because of high amounts of hydrogen sulfide.

 

Oxygen Corrosion

Oxidation is the most common form of corrosion. Everyone has encountered it; the rust that you’ll see on metal railings or tools is the oxidation of iron. Oxidation can also happen most metals, including aluminum. Any sort of oxygen corrosion will weaken the metal, making it brittle. When sweet corrosion and oxygen corrosion combine, damage can be accelerated. Keeping oxygen from contacting steel or other metals components is a basic first step in preventing oxygen corrosion; painting metal components is a common way to prevent oxygen corrosion.

Other steps to prevent corrosion include maintaining a blanket of oil over the water, keeping oxygen from contacting it. A system that prevents the open atmosphere from meeting water produced in a well is called a closed system. Conversely, a system that is open to the air is called an open system.  Wells that operate with the casing valve open to the air risk an increase in corrosion. Open systems are sometimes chosen because rust is a common result; a small amount of rust can act as a barrier between metal and air, and help prevent other types of corrosion as well. Water flood operations can also add oxygen to the system, resulting in increased corrosion.

 

Electrochemical Corrosion

In general, there are two types of electrochemical corrosion; one is caused by the leak of an electrical current into the surrounding environment. The other, more common type is the result of a basic and naturally occurring battery cell.

Current in the environment may sometimes be intentional and used to power equipment. More often, it’s the result of an accident or natural force. For example, blowing wind can cause static electricity. Poorly grounded wiring can also lead to current passing through metal pipes.

The second type requires an acidic liquid of some sort, so it occurs downhole or in wet ground. Electrons flow from one metal to the other, from the anode to the cathode. Techniques to prevent this sort of corrosion are called cathodic protection, and usually involve altering electrical flow to protect metal.

 

Scale

Scale is caused by sediment suspended in fluid precipitating out and coating the surface of metal or rock. In the context of drilling, water usually carries minerals in solution as it flows toward the bottom of the well. Scale can actually be a problem in the rock leading up to the wellbore, and not just in the well and other equipment. Scale can actually plug the formation and the perforations in the well. It can also clog tubing and flow lines, and prevent tubing and other equipment from moving up and down the well. It can also collect and form a solid at the bottom of stock tanks. It also can act as a catalyst for electrochemical corrosion, increasing the damage it causes.

Scale can be stopped or at least slowed in the formation. Chemicals can be pumped down into the well to prevent the accumulation of scale. Adjusting the acidity of the well can also help to reduce scale buildup. Fracking methods can also help to open the porosity of the formation.

Corrosion

Figure 4. A wellhead with equipment to prevent scale. The tank for holding chemicals is shown in the background, and to the left of the wellhead is the pump and injection tee.

As with corrosion, there are coatings that can be used to prevent the buildup of scale. There are some varieties that can be applied like paint to equipment used with flowing wells. Pumps would end up damaging the coating, so instead chemicals are circulated down the well that end up coating the pump and other equipment.

An operation may end up having problems with scale for many reasons; sometimes a buildup is inevitable. When this happens, it may be necessary to take the system apart, clean the scale out, and then put everything back together. Chemicals can be used to scour scale out from inside equipment, and it can also be drilled out. This can involve quite a bit of work however, requiring a worker to enter the tank with all the necessary safety requirements.

You can also take some steps to reduce the impact of scale when building the wellhead and tank battery. Hard turns will generally in pipe are more likely to become clogged, while curves with a greater radius have fewer problems.

Is your appetite for oil & gas operating knowledge insatiable like ours? 😀 If so, check out this related article, How To Prevent Corrosion In Oil & Gas Production – it will surely pump you up!!!

How CAN we guarantee you a 6% lift in profit margin in 6 weeks*?

*PLEASE NOTE: 6% is the AVERAGE result of producers who implement the app into their operations..... which means a full HALF of our clients do better 🤑

Start

Send us your Well and Pumper info 📑

Your team sits back while our Petroleum Engineers turn key your build out, setting up all production facilities to precisely mirror what you’ve got going on in the field.

Day 1

Roll out Pumpers 👨🏻‍🦰👴🏻👨🏻👨🏾‍🦱👴🏽🧔🏼‍♂️📲

We train, instruct and hand hold your pumpers every step of the way. Typical time for a pumper to learn the app? 8 minutes.

Week 1

Immediate Results 🎯

  • Your production data in On Time: Because your pumper can enter production on ANY device (Android, Apple, tablet, PC, Mac, Desktop or Laptop) AND the app works offline, you’ve eliminated ANY excuse for you NOT to have your data. PS for better or worse, NOBODY leaves their home without their phone 😉
  • Your production data is Quality Controlled: Because the app checks your pumpers’ work, all your production data should now be QC’d.

Week 6

6% Lift in your Net Profit Margins Achieved or You Don’t Pay 💯💰📈

  • Your production data is in a Centralized Place: Because you have a simple system and everyone in the field knows how to work it, no one on the team ever has to wonder what’s really going on in the field.
  • The pulse and overall health of your company’s production is now known at all times
  • The status of any asset or pumper can be reviewed from any device
    • Because of this, you have now progressed to the point where you may want to set up Alerts around your production. To get you started (and get your creative juices flowing), we’ll implement two alerts on your behalf:
      • Comments
        • Get notified anytime a pumper leaves a comment without having to dig for it.
      • 7/14/30 Day Running Average
        • Get treatment to a well as soon as it shows signs of falling off.
    • However, the number and type of Alerts you can set up around your production are endless. A few common examples we see as having the biggest impact to your operations are:
  • Reduced Downtime
        • A well never sits idle for longer than it has to due to a pumper not calling it in.
  • Account for Every Drop of Oil
        • Each transfer of crude is meticulously tracked and every drop accounted for. No more skimming vacuum truck operators or purchasers pulling that extra inch of ‘velvet’ from your oil hauls.
  • Cap Ceiling Pressures on Injection and SWD wells
      • Injection wells are rated for certain pressures and blow outs are expensive. Get notified anytime an injector creeps above its maximum allowable pressure.
    • How many days since a Pumper last checked in? 👀
      • Do we trust our pumpers? Yes! Do we also want to verify they’re doing what they’re supposed to do? Oh yes!! Anytime a pumper goes AWOL for more than X days (doesn’t show up on site, doesn’t submit data) you know about it.

The bad news is you still have to work. The good news is you now have the power to put full oversight of both your pumpers and your production on automatic enabling you to focus on the activities in your company that will move the needle such as acquiring more wells, drilling and re-completions, or simply taking more time off 🏝️

ALLOW US TO STIMULATE YOUR GREED GLAND 🤑

MOST OPERATORS START ACHIEVING RESULTS IN LESS THAN 1 WEEK

Accurate & Timely Production Data

Weekly, monthly, or missed reports simply don’t cut it. Why? Because longer reporting intervals increase the risk of inaccuracies and discrepancies in your production data, which not only erodes trust in the reported figures but also makes it challenging to analyze trends or forecast future production 📉 With Greasebook, eliminate any excuse NOT to have your production data.

Reduced Downtime through Alerts

Gain timely detection of equipment malfunctions or other operational issues and prevent costly breakdowns. With Greasebook, alert your in-house team to issues in the field wherever they're at.

Centralized Repository

Get full production history, well files, commentary and the like in the hands of the people who need it (when they need it) and enable everyone in the field or office to do their best work.

Reduced Overhead

The height of cultivation runs to simplicity. Greasebook is kinda like a "Robotic Production Tech" 🤖, streamlining your operations and automating back-office tasks all while eliminating any excess operational drag ❌ ⚙️

Increased Production

Catch a hole in the tubing or an engine issue immediately when a well begins to slip (not several weeks later when your purchaser statements come in 💸)Greasebook is the next best thing to 'sitting shotgun' with each pumper on every route. And because you'll have complete visibility of your assets and your field crew, you'll not only avoid significant expenses associated with repairs and oversights but you'll also produce more oil because of it.

Full Accountability

Get everyone in the field on the same page and gain full transparency of your assets and pumpers in the field. Eliminate any chance of boiler housed reports and ‘Kitchen Table Pumping’ for good 🍳

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.
→ “Done for you” Pumper roll-out and training

Focus

From one-off wells to lengthy routes, no matter what form your pumping takes, GreaseBook keeps your pumpers focused on moving those production updates from field to office.

Gather

Easily gather everything that matters. Track tank levels, capture notes, administer well tests, submit photos of scanned run tickets. All from the field. All on your mobile device. All over the cellular network.

Connect

Connect with the people who help you get it all done. Communicate, collaborate, and share in real-time with your guys and gals in the field without ever leaving the GreaseBook.

Access

Access fast, accurate gauge sheets. No need to re-key production or manipulate Excel. Just one click and your production is organized into a beautiful screen-friendly layout.

SIT BACK WHILE OUR PETROLEUM ENGINEERS IMPLEMENT EVERYTHING FOR YOU 🌴

TURNKEY SET-UP🔑 AND
"DONE FOR YOU" PUMPER TRAINING EXPLAINED 👩🏻‍🏫 👴🏻🧔🏻‍♂️👨🏾📲

Your Greasebook Set-Up explained in 3 simple steps. Send us your existing production info or login to your existing Legacy Production System and we’ll assign a Petroleum Engineer to turnkey your entire setup for you.

We’ll build your wells, your tank straps, your users and anything else you require.

Once everything has been approved by your team, we’ll roll out and train your pumpers while you focus on more important stuff.

Send us your Well and Pumper info 📑

Your team can sit back while our team of Petroleum Engineers turnkey your build out, setting up all production facilities to precisely mirror what you’ve got going on in the field.

We roll out and train your Pumpers 📲

We train, instruct and hand hold your pumpers every step of the way. What's the typical time for a pumper to learn the app? About 8 minutes.

Immediate Results 🎯

Because the app works offline and NOBODY leaves their home without their phone, you’ve eliminated any excuse for you NOT to have your data. What about those pumpers who doesn't have a smartphone?

With Greasebook, in addition to smartphones your pumpers can also enter their data on whichever PC, Mac, Desktop, Laptop or Tablet they're most comfortable with 💻✅

→ Achieve results in less than 1 week
→ Doesn’t work? Don’t like it? WE PAY YOU.
→ 60-day,  200% money-back guarantee

Share Responsibility

Production data syncs across all pumpers who share the responsibility of a particular lease. That means no more calling, no more meeting up to trade-off books, and no more miscommunication.

Mobile Sync

Automatic sync means your production status is available the minute your pumper returns to coverage.

Offline Access

Pumpers retain access to historical production by making their work available even when a connection isn’t.

200% Money-Back Guarantee

If after running the app for 60 days in your operation you're not satisfied, we'll either work with you until it's right or we'll DOUBLE your money back.

Voted New Technology Development of the Year.

57000449
bbls pumped to date
50106001
MCF flowed to date

Simple 8-minute Ramp Up

Average time to learn? 8 minutes (and yes, this goes for those pumpers who are 75 years old still tending wells…)

Custom Reports

Select one of our premade reports or build your own.

Alarm Alerts

Whether it’s a full tank or well is offline, we’ll text or email anyone you want if there’s an issue.

Production Graphs

See the big picture with beautiful production displays which render perfectly on any device.

Field Data Collection

Enter run tickets, BS&W draws, water hauls, track dual product tanks, conduct well tests all via the Greasebook. Now, your real-time monitoring shows right alongside those manual pumper gauges.

Comments

Real-time production is worthless if you don’t have the contextual information to complement it. Tag or search pumper comments by lease, well, or injector/SWD – letting the whole team know precisely what’s going on in the field.

Well Testing and Allocation Engine

Robust well testing and allocation engines to satisfy even the most complex gathering system.

Downtime Tracker

Which wells are down? How long they been down for? Why are they down? Now, you’ll know at a moment’s glance.

State & Government Auto-Report Filer

Yes, you read that right. We’ll produce your State and Government production reports enabling your back office to catch their breath.

Scheduled Reports

Want a report with your coffee every morning at 5AM? Got a WI partner who won’t quit calling to ‘get the numbers’? Set’em up on an automated report and watch the daily minutiae disappear.

Well History Files

A single place for your downhole and surface equipment PDFs, Word Docs, and the like – accessible in both the field and office.

Pumper GPS Tracker

Wanna know how many times your pumper is showing up each month? When was the last time someone set foot on a particular lease? No more “he said, she said” – with GPS tracker, now you’ll know the full story.

Custom Variables

Track any variable at any lease no matter how obscure.

Custom Logic

Components of a production system don’t operate in a vacuum. We make complex math simple so you can focus on analysis NOT spreadsheet jockeying.

Partner/Investor Permissions

Maintain transparency by giving special partners and investors access to their production (and ONLY their production!)

Read-Only Permissions

Giving certain users the ability to ‘look but don’t touch’.

Privacy and security. Keep what’s private pri****.

Bring the most advanced security to your operations. The GreaseBook comes with built-in protections against malware and viruses, and given our open API it gives you the freedom to choose what you share and how you share it. So no matter what you’re doing (or where you’re doing it), GreaseBook helps your private information stay that way.

 

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.

→ “Done for you” Pumper roll-out and training

(just a few of) the products we integrate with

GREASEBOOK INTEGRATIONS

“If you’re unsatisfied for any reason during your 60 day trial, we'll either work with you until it's right or we'll DOUBLE your money back. How can we do this? We're just that good. But don't take it from me. Check out what our clients are saying below......"
Greg Archbald
Perpetual Student of the Oilfield
Founder of GreaseBook

→ Achieve results in less than 1 week
→ Doesn’t work? Don’t like it? WE PAY YOU.
→ 60-day,  200% money-back guarantee

FEAST YOUR EYES, NON-BELIEVERS !! 👀👇

WHAT FOLKS ARE SAYING ABOUT THE GREASEBOOK

Ask us anything

F.A.Q.

Not really. Simply share with us your Excel reports, paper gauge sheets, or the login to your existing legacy production software and we’ll take care of the rest. Our petroleum engineers turn-key your entire setup, we’ll reach out once we’re done. Bada bing.

You’re right. And, because no one leaves their house without their phone (and because our app works offline), we eliminate any excuse for your pumpers NOT to send you their data. See, we told you this would be easy.

In addition to both Android and Apple smartphones, the Greasebook also works on any tablet, laptop, or desktop.

While Greasebook has been implemented in many of the country’s largest publicly traded production companies operating thousands of wells, Greasebook is focused on serving the small and mid-sized independent US-based oil & gas operators.

Anywhere, anytime, on any device (phone, tablet, desktop or laptop).

The beauty of the app is once your pumpers start submitting their production via the Greasebook – anyone on your team can access production reports, graphs and well files from any device at any time.

It’s sorta like a centralized place from which everyone on your team can work, without all the calls, text messages and emails that would go on otherwise.

Absolutely. As your pumpers continue to add tickets, comments, pressures, well tests and any other relevant information, your investors will have guest access to as much (or as little) information as you’d like.

Of course, they’ll only see production info for the wells in which they participate.

Oil & gas companies who run Legacy oil and gas software systems expose themselves to major risks (and minor annoyances…)

The complexity of traditional oil & gas production systems is twofold:

  1. Software Problem: Legacy software systems are expensive, outdated, clunky and have extremely complex interfaces. In fact, because of all the support and manual interventions required, continuing to use outdated software can often be more costly than simply upgrading.
  2. People Problem: Legacy software systems take an enormous amount of time to familiarize oneself with. And, anytime an employee quits, retires, or is let go the amount of training required for new employees can be significantly higher than for newer, more user-friendly software.

 

This is a lose/lose. What’s more, given all the set-up fees, training fees, support fees and the like the projected ‘savings’ never materialize and now your forced to contend with fluctuating hydrocarbon prices AND a bloated monthly OPEX.

Talk about getting stuck in the muck!

With Greasebook, office users are 99% proficient with the platform in about 20 minutes.

Within 2 seconds – FROM YOUR SMARTPHONE – you’ll have your answer to any question regarding production, allocations, performance, well history files, commentary, run ticket reconciliation, Custom Reports, State reports, and more – all sliced and diced and customized at the Company, Operator, Battery, Well, State, County, Section, Township, Range, Acquisition, or even Supervisor level…

We’ve been at this for awhile. Greasebook was established in 2012 and now supports more than 400+ oil and gas operators (small ma & pops and publicly traded companies alike) across 20 States.

Today, Greasebook is now the fastest growing production software in the patch.👏

The Greasebook corporate outpost is proudly located in Oklahoma City, Oklahoma 🤠📍

The Greasebook helpdesk is staffed by Petroleum Engineers, Geologists, and Completions Experts Monday through Friday, 8AM to 5PM CST. 

We have a real-time chat through which most questions are answered in 2 minutes or less.

Naturally, some questions are more complex and you’ll want to speak to someone over the phone. In this case, we aim to complete all callbacks within two hours of scheduling.👌

Of course, your Dashboard and Reports are available to you 24/7.

We don’t blame them.

Pumpers have been burned by Legacy Production Systems in the past. 😵

However, given how much upside you stand to gain in the form of time savings and profit, DON’T let the tail wag the dog, folks!! 💸

Real talk: the average pumper takes about 8 minutes to learn Greasebook (and that goes for guys in their 80s still tending wells…)

Give us two days and we’ll make believers out of your entire pumping crew….

Still not convinced? Check out Greasebook’s “Pumper Wall of Love” by clicking here and let the pumpers tell you themselves 😘

Let us help you help yourself. Simply send us your existing production info, and we’ll assign one of our Petroleum Engineers to turn-key your entire setup for you.

We’ll build your wells, your tank straps, your users and anything else you require.

Finally, once everything has been reviewed by your team, we’ll roll out your pumpers and either train them for you or with you – whichever you prefer.

That’s not a question, but actually no.

The average pumper demands anywhere from $125 to $400 per month.

And depending on what you require, Greasebook is priced anywhere from $5-15 well/mo.

So, given how much more you’ll get out of your pumpers, how much we’ll streamline your operations, and how quickly we’ll get this all done for you, we’re actually kind of a bargain.

Our guarantee is two-pronged…

First, run the app for full 6 weeks in your operations. If you’re not completely satisfied YOU DON’T PAY.

Second, if for any reason you’d like your money back in first 30 days after paying simply let us know and it’s yours. 🤝

However, if you’re anything like our other 400+ operators you’ll be wondering why you didn’t do this 6 months ago…

We’re ready when you are. Take the quiz and schedule a call here – depending how many operators we have in front of you, there’s a chance we can get you up and running by the end of next week.

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.
→ “Done for you” Pumper roll-out and training

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