GreaseBook powers the most profitable, operationally efficient producers in the oil patch today.

Introducing Greasebook, the simplest, most cost-effective, fastest-growing oil & gas production software the industry has ever seen....

→ Achieve results in less than 1 week.
→ "No-sweat" company set-up, turn-keyed by a Petroleum Engineer.
→ "Done for you" Pumper roll-out and training.
→ Unprecedented 60-day, 200% money-back guarantee.

•  AS SEEN ON  •               • AS SEEN ON  •               • AS SEEN ON  •               • AS SEEN ON  •            

How To Prevent Corrosion In Oil & Gas Production

Preventing corrosion damage can extend the life of equipment and increase the efficiency of operations. While some corrosion may be inevitable, a whole range of techniques and materials have been developed that can prevent the chemical and electrical reactions that lead to corrosion. Investing in as many of those as possible while the well is freshly flowing, as there will a bigger budget for new equipment and maintenance.

Preventing Corrosion

Many different methods of corrosion prevention will be used together, as most will be targeted at solving one particular type of problem.

 

General Methods Of Corrosion Prevention

There are methods of corrosion prevention that are targeted at specific parts of a pumping operation. As corrosion is a problem throughout all pumping operations, a lot of methods can be used anywhere corrosion is possible.

 

Rust And Oxidation

Rust can be destructive, but in some cases it can be beneficial. Technically known as ferric oxide, rust is the oxidation of iron and metals containing iron. New steel that is left exposed to open air will rust quickly, but as the layer of rust thickens the rate of oxidation slows. The layer of rust scale on metal will eventually act as a protective coating. This idea works best in dry climates like the American Southwest. There, surface lines are often left bare as the rust is never bad enough to cause a leak. Unpainted pipe can be used for decades without a problem.

Oxidation can also be a protective coating on aluminum, copper, and other non-ferrous metals. Aluminum isn’t widely used in oil fields, as it can be easily damaged by acidity.

 

Painting And Coating

Painting is a basic way to prevent oxidation corrosion. Maintaining the coating of paint on tanks, lines, and other equipment is usually a part of regular maintenance. Some materials, such as galvanized steel, stainless steel, and nickel plated pipes don’t need to be painted.

Oil can somewhat protect the inside of lines when the oil isn’t corrosive. Coating on the inside of lines can be used to prevent some types of corrosion, and also occasionally in some tanks. The scale buildup that is the result of minerals in groundwater can actually also act as a lining to protect the inside of lines and tanks.

In the past, it was common to coat the outside of equipment with produced oil if it was going to be stored for a long period. Heavier weight oil with some paraffin can last for a while, and protect almost as well as a coat of paint. Environmental concerns have made it a less popular way to prevent corrosion.

 

Preventing Electrochemical Corrosion

Electrochemical corrosion is caused by a current which pulls electrons from metal in one place and deposits them elsewhere. The loss of electrons eventually leads to weakening of the metal. The current can either be the result of a natural force, like wind producing static, or the result of poor grounding and an electrical leak.

Insulating flanges are widely used to prevent the current flow that leads to electrochemical corrosion. The flanges are added to lines above ground level near the well and the tank battery. The flanges insulated the lines, preventing the flow of electricity.

A sacrificial anode can also be used to protect against electrochemical corrosion. Some types of electrochemical corrosion are caused by a natural battery cell, when two types of metal are immersed in a fluid. Electrons will flow from one piece of metal (called the anode) to a second piece of metal (called a cathode). The anode will be corroded by the loss of the electrons. A sacrificial anode will give up electrons so that the metal of the tank or line are corroded.

Preventing Corrosion

Figure 1. An example of a well used for cathodic protection.

Sometimes electrical current can itself be used to protect against electrochemical corrosion. Shallow wells with sacrificial anodes can be sunk near producing wells. These wells, called cathodic protection wells, allow small amounts of electricity to be sent to to the well and run back up in a circuit to the wellhead.

 

Materials Used For Preventing Corrosion

While steel is the preferred construction material in many cases, there are other materials that are now widely used that are less prone to corrosion.

Fiberglass was once used only as a lining for tanks. Fiberglass tanks are now common, used mostly for water disposal and holding chemicals. They are now also being used as holding tanks for crude oil as well.

Stainless steel fittings and metal plating are commonly used where crude oil is corrosive. Bolts, gaskets and seal rings, and smaller diameter tubing can all be made from stainless steel. Nickel plated fittings are also common. Plastics like polyethylene and polyvinyl chloride are good choices for use in highly corrosive situations.

 

Other Methods Of Preventing Corrosion

Chemicals can be used in some areas where painting, coating, and other methods of prevention corrosion aren’t feasible. These sorts of chemicals are expensive, but effective and constantly improved.

A few simple methods, known as mechanical barriers, can also help to reduce corrosion. Removing wet soil around lines and equipment will greatly reduce oxidation and electrochemical corrosion. Waterproof materials like tarred felt and gravel allow air to flow around lines and vessel. Buried lines can also be tarred and wrapped to keep moisture out.

 

Preventing Corrosion At The Tank Battery

Corrosion prevention at the tank battery is considered to be very important, as oil, water, and other fluids may be sitting in tanks for long periods of time. Before the battery is even constructed, steps can be taken to reduce corrosion problems, for example the ground the tank battery stands on should ideally be higher than the surrounding area, and sloped so that rainwater will run off. Crushed rock is filled under the battery so that air can circulate under the tanks and prevent rust. Tarred roofing felt is then layered over the rock to keep the tanks insulated. Steps to prevent the growth of plants should also be taken, as they can lead to corrosion in a variety of ways. Painting metal is a way to create a basic barrier and reduce corrosion.

Similar steps should also be taken when laying out and installing lines. Standing water and plants should be avoided. However, unlike when placing tanks, lines can’t always be routed to avoid these sorts of hazards. Elevating lines can help protect them somewhat, and coating or wrapping lines can help. Electrochemical corrosion can be reduced by the use of insulated unions, and are available in a range of types.

Preventing Corrosion

Figure 2. An example of a fiberglass wash tank. There is a PVC water leg directly in front of the tank, as well.

Protecting the inside of tanks needs some special materials and techniques. As with the outside, paint is a reliable, basic barrier. For the inside of a tank, you’ll want to use an epoxy paint designed for protecting tank interiors. Fiberglass liners can also be used to protect the inside of tanks, though entire fiberglass tanks are also becoming common.

Preventing Corrosion

Figure 3. This heater-treater has two sacrificial anodes, one to the right of the firebox, and the second directly below it.

There are also some chemicals that can be used to protect the battery against of corrosion, and also protect the whole system. Some chemicals can be injected down into the casing so they can be pumped back to the tank battery. Other general methods of protecting against corrosion, such as sacrificial anodes, can also be used. Sacrificial anodes are particularly useful with heater-treaters; a wire is run from the firebox flange to the anode. Current is sent through the system to the bottom of the heater-treater, which can protect it against pitting.

 

Preventing Corrosion Downhole

Preventing corrosion down the well can be more complicated. There are a few basic steps that can be taken. A ball and seat pump allow gas to escape into the atmosphere, while preventing oxygen from getting downhole and causing corrosion. Other corrosion prevention measures can require more work. However, reducing the impact of corrosion is important. Corrosion can cause holes in the casing that can cause leaks, overflows, and a loss of production.

Simply locating corrosion downhole can be difficult. Temperature surveys should be run on a regular schedule which can help to find leaks. As the fluid escape the casing, it expands and therefore the temperature drops. A casing survey can also help to locate holes in the casing. Gas is injected down into the annular space while the well is shut in, pushing liquids back down to the casing perforations. The gas pressure should remain consistent over a 24 hour period. If the pressure falls, a hole in the casing is allowing the gas to escape. A caliper survey can also help locate corrosion before it results in a hole.

Preventing Corrosion

Figure 4. An example of an insulated flange union used near the well. This particular valve is used to record line pressure.

Other measures include using insulating flanges and sacrificial anodes. These are used in generally the same ways as similar measures in other parts of the system.

Is your appetite for oil & gas operating knowledge insatiable like ours? 😀 If so, check out this related article, The Basics Of Corrosion And Scale For Oil & Gas Production – it will surely pump you up!!!

How CAN we guarantee you a 6% lift in profit margin in 6 weeks*?

*PLEASE NOTE: 6% is the AVERAGE result of producers who implement the app into their operations..... which means a full HALF of our clients do better 🤑

Start

Send us your Well and Pumper info 📑

Your team sits back while our Petroleum Engineers turn key your build out, setting up all production facilities to precisely mirror what you’ve got going on in the field.

Day 1

Roll out Pumpers 👨🏻‍🦰👴🏻👨🏻👨🏾‍🦱👴🏽🧔🏼‍♂️📲

We train, instruct and hand hold your pumpers every step of the way. Typical time for a pumper to learn the app? 8 minutes.

Week 1

Immediate Results 🎯

  • Your production data in On Time: Because your pumper can enter production on ANY device (Android, Apple, tablet, PC, Mac, Desktop or Laptop) AND the app works offline, you’ve eliminated ANY excuse for you NOT to have your data. PS for better or worse, NOBODY leaves their home without their phone 😉
  • Your production data is Quality Controlled: Because the app checks your pumpers’ work, all your production data should now be QC’d.

Week 6

6% Lift in your Net Profit Margins Achieved or You Don’t Pay 💯💰📈

  • Your production data is in a Centralized Place: Because you have a simple system and everyone in the field knows how to work it, no one on the team ever has to wonder what’s really going on in the field.
  • The pulse and overall health of your company’s production is now known at all times
  • The status of any asset or pumper can be reviewed from any device
    • Because of this, you have now progressed to the point where you may want to set up Alerts around your production. To get you started (and get your creative juices flowing), we’ll implement two alerts on your behalf:
      • Comments
        • Get notified anytime a pumper leaves a comment without having to dig for it.
      • 7/14/30 Day Running Average
        • Get treatment to a well as soon as it shows signs of falling off.
    • However, the number and type of Alerts you can set up around your production are endless. A few common examples we see as having the biggest impact to your operations are:
  • Reduced Downtime
        • A well never sits idle for longer than it has to due to a pumper not calling it in.
  • Account for Every Drop of Oil
        • Each transfer of crude is meticulously tracked and every drop accounted for. No more skimming vacuum truck operators or purchasers pulling that extra inch of ‘velvet’ from your oil hauls.
  • Cap Ceiling Pressures on Injection and SWD wells
      • Injection wells are rated for certain pressures and blow outs are expensive. Get notified anytime an injector creeps above its maximum allowable pressure.
    • How many days since a Pumper last checked in? 👀
      • Do we trust our pumpers? Yes! Do we also want to verify they’re doing what they’re supposed to do? Oh yes!! Anytime a pumper goes AWOL for more than X days (doesn’t show up on site, doesn’t submit data) you know about it.

The bad news is you still have to work. The good news is you now have the power to put full oversight of both your pumpers and your production on automatic enabling you to focus on the activities in your company that will move the needle such as acquiring more wells, drilling and re-completions, or simply taking more time off 🏝️

ALLOW US TO STIMULATE YOUR GREED GLAND 🤑

MOST OPERATORS START ACHIEVING RESULTS IN LESS THAN 1 WEEK

Accurate & Timely Production Data

Weekly, monthly, or missed reports simply don’t cut it. Why? Because longer reporting intervals increase the risk of inaccuracies and discrepancies in your production data, which not only erodes trust in the reported figures but also makes it challenging to analyze trends or forecast future production 📉 With Greasebook, eliminate any excuse NOT to have your production data.

Reduced Downtime through Alerts

Gain timely detection of equipment malfunctions or other operational issues and prevent costly breakdowns. With Greasebook, alert your in-house team to issues in the field wherever they're at.

Centralized Repository

Get full production history, well files, commentary and the like in the hands of the people who need it (when they need it) and enable everyone in the field or office to do their best work.

Reduced Overhead

The height of cultivation runs to simplicity. Greasebook is kinda like a "Robotic Production Tech" 🤖, streamlining your operations and automating back-office tasks all while eliminating any excess operational drag ❌ ⚙️

Increased Production

Catch a hole in the tubing or an engine issue immediately when a well begins to slip (not several weeks later when your purchaser statements come in 💸)Greasebook is the next best thing to 'sitting shotgun' with each pumper on every route. And because you'll have complete visibility of your assets and your field crew, you'll not only avoid significant expenses associated with repairs and oversights but you'll also produce more oil because of it.

Full Accountability

Get everyone in the field on the same page and gain full transparency of your assets and pumpers in the field. Eliminate any chance of boiler housed reports and ‘Kitchen Table Pumping’ for good 🍳

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.
→ “Done for you” Pumper roll-out and training

Focus

From one-off wells to lengthy routes, no matter what form your pumping takes, GreaseBook keeps your pumpers focused on moving those production updates from field to office.

Gather

Easily gather everything that matters. Track tank levels, capture notes, administer well tests, submit photos of scanned run tickets. All from the field. All on your mobile device. All over the cellular network.

Connect

Connect with the people who help you get it all done. Communicate, collaborate, and share in real-time with your guys and gals in the field without ever leaving the GreaseBook.

Access

Access fast, accurate gauge sheets. No need to re-key production or manipulate Excel. Just one click and your production is organized into a beautiful screen-friendly layout.

SIT BACK WHILE OUR PETROLEUM ENGINEERS IMPLEMENT EVERYTHING FOR YOU 🌴

TURNKEY SET-UP🔑 AND
"DONE FOR YOU" PUMPER TRAINING EXPLAINED 👩🏻‍🏫 👴🏻🧔🏻‍♂️👨🏾📲

Your Greasebook Set-Up explained in 3 simple steps. Send us your existing production info or login to your existing Legacy Production System and we’ll assign a Petroleum Engineer to turnkey your entire setup for you.

We’ll build your wells, your tank straps, your users and anything else you require.

Once everything has been approved by your team, we’ll roll out and train your pumpers while you focus on more important stuff.

Send us your Well and Pumper info 📑

Your team can sit back while our team of Petroleum Engineers turnkey your build out, setting up all production facilities to precisely mirror what you’ve got going on in the field.

We roll out and train your Pumpers 📲

We train, instruct and hand hold your pumpers every step of the way. What's the typical time for a pumper to learn the app? About 8 minutes.

Immediate Results 🎯

Because the app works offline and NOBODY leaves their home without their phone, you’ve eliminated any excuse for you NOT to have your data. What about those pumpers who doesn't have a smartphone?

With Greasebook, in addition to smartphones your pumpers can also enter their data on whichever PC, Mac, Desktop, Laptop or Tablet they're most comfortable with 💻✅

→ Achieve results in less than 1 week
→ Doesn’t work? Don’t like it? WE PAY YOU.
→ 60-day,  200% money-back guarantee

Share Responsibility

Production data syncs across all pumpers who share the responsibility of a particular lease. That means no more calling, no more meeting up to trade-off books, and no more miscommunication.

Mobile Sync

Automatic sync means your production status is available the minute your pumper returns to coverage.

Offline Access

Pumpers retain access to historical production by making their work available even when a connection isn’t.

200% Money-Back Guarantee

If after running the app for 60 days in your operation you're not satisfied, we'll either work with you until it's right or we'll DOUBLE your money back.

Voted New Technology Development of the Year.

57000449
bbls pumped to date
50106001
MCF flowed to date

Simple 8-minute Ramp Up

Average time to learn? 8 minutes (and yes, this goes for those pumpers who are 75 years old still tending wells…)

Custom Reports

Select one of our premade reports or build your own.

Alarm Alerts

Whether it’s a full tank or well is offline, we’ll text or email anyone you want if there’s an issue.

Production Graphs

See the big picture with beautiful production displays which render perfectly on any device.

Field Data Collection

Enter run tickets, BS&W draws, water hauls, track dual product tanks, conduct well tests all via the Greasebook. Now, your real-time monitoring shows right alongside those manual pumper gauges.

Comments

Real-time production is worthless if you don’t have the contextual information to complement it. Tag or search pumper comments by lease, well, or injector/SWD – letting the whole team know precisely what’s going on in the field.

Well Testing and Allocation Engine

Robust well testing and allocation engines to satisfy even the most complex gathering system.

Downtime Tracker

Which wells are down? How long they been down for? Why are they down? Now, you’ll know at a moment’s glance.

State & Government Auto-Report Filer

Yes, you read that right. We’ll produce your State and Government production reports enabling your back office to catch their breath.

Scheduled Reports

Want a report with your coffee every morning at 5AM? Got a WI partner who won’t quit calling to ‘get the numbers’? Set’em up on an automated report and watch the daily minutiae disappear.

Well History Files

A single place for your downhole and surface equipment PDFs, Word Docs, and the like – accessible in both the field and office.

Pumper GPS Tracker

Wanna know how many times your pumper is showing up each month? When was the last time someone set foot on a particular lease? No more “he said, she said” – with GPS tracker, now you’ll know the full story.

Custom Variables

Track any variable at any lease no matter how obscure.

Custom Logic

Components of a production system don’t operate in a vacuum. We make complex math simple so you can focus on analysis NOT spreadsheet jockeying.

Partner/Investor Permissions

Maintain transparency by giving special partners and investors access to their production (and ONLY their production!)

Read-Only Permissions

Giving certain users the ability to ‘look but don’t touch’.

Privacy and security. Keep what’s private pri****.

Bring the most advanced security to your operations. The GreaseBook comes with built-in protections against malware and viruses, and given our open API it gives you the freedom to choose what you share and how you share it. So no matter what you’re doing (or where you’re doing it), GreaseBook helps your private information stay that way.

 

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.

→ “Done for you” Pumper roll-out and training

(just a few of) the products we integrate with

GREASEBOOK INTEGRATIONS

“If you’re unsatisfied for any reason during your 60 day trial, we'll either work with you until it's right or we'll DOUBLE your money back. How can we do this? We're just that good. But don't take it from me. Check out what our clients are saying below......"
Greg Archbald
Perpetual Student of the Oilfield
Founder of GreaseBook

→ Achieve results in less than 1 week
→ Doesn’t work? Don’t like it? WE PAY YOU.
→ 60-day,  200% money-back guarantee

FEAST YOUR EYES, NON-BELIEVERS !! 👀👇

WHAT FOLKS ARE SAYING ABOUT THE GREASEBOOK

Ask us anything

F.A.Q.

Not really. Simply share with us your Excel reports, paper gauge sheets, or the login to your existing legacy production software and we’ll take care of the rest. Our petroleum engineers turn-key your entire setup, we’ll reach out once we’re done. Bada bing.

You’re right. And, because no one leaves their house without their phone (and because our app works offline), we eliminate any excuse for your pumpers NOT to send you their data. See, we told you this would be easy.

In addition to both Android and Apple smartphones, the Greasebook also works on any tablet, laptop, or desktop.

While Greasebook has been implemented in many of the country’s largest publicly traded production companies operating thousands of wells, Greasebook is focused on serving the small and mid-sized independent US-based oil & gas operators.

Anywhere, anytime, on any device (phone, tablet, desktop or laptop).

The beauty of the app is once your pumpers start submitting their production via the Greasebook – anyone on your team can access production reports, graphs and well files from any device at any time.

It’s sorta like a centralized place from which everyone on your team can work, without all the calls, text messages and emails that would go on otherwise.

Absolutely. As your pumpers continue to add tickets, comments, pressures, well tests and any other relevant information, your investors will have guest access to as much (or as little) information as you’d like.

Of course, they’ll only see production info for the wells in which they participate.

Oil & gas companies who run Legacy oil and gas software systems expose themselves to major risks (and minor annoyances…)

The complexity of traditional oil & gas production systems is twofold:

  1. Software Problem: Legacy software systems are expensive, outdated, clunky and have extremely complex interfaces. In fact, because of all the support and manual interventions required, continuing to use outdated software can often be more costly than simply upgrading.
  2. People Problem: Legacy software systems take an enormous amount of time to familiarize oneself with. And, anytime an employee quits, retires, or is let go the amount of training required for new employees can be significantly higher than for newer, more user-friendly software.

 

This is a lose/lose. What’s more, given all the set-up fees, training fees, support fees and the like the projected ‘savings’ never materialize and now your forced to contend with fluctuating hydrocarbon prices AND a bloated monthly OPEX.

Talk about getting stuck in the muck!

With Greasebook, office users are 99% proficient with the platform in about 20 minutes.

Within 2 seconds – FROM YOUR SMARTPHONE – you’ll have your answer to any question regarding production, allocations, performance, well history files, commentary, run ticket reconciliation, Custom Reports, State reports, and more – all sliced and diced and customized at the Company, Operator, Battery, Well, State, County, Section, Township, Range, Acquisition, or even Supervisor level…

We’ve been at this for awhile. Greasebook was established in 2012 and now supports more than 400+ oil and gas operators (small ma & pops and publicly traded companies alike) across 20 States.

Today, Greasebook is now the fastest growing production software in the patch.👏

The Greasebook corporate outpost is proudly located in Oklahoma City, Oklahoma 🤠📍

The Greasebook helpdesk is staffed by Petroleum Engineers, Geologists, and Completions Experts Monday through Friday, 8AM to 5PM CST. 

We have a real-time chat through which most questions are answered in 2 minutes or less.

Naturally, some questions are more complex and you’ll want to speak to someone over the phone. In this case, we aim to complete all callbacks within two hours of scheduling.👌

Of course, your Dashboard and Reports are available to you 24/7.

We don’t blame them.

Pumpers have been burned by Legacy Production Systems in the past. 😵

However, given how much upside you stand to gain in the form of time savings and profit, DON’T let the tail wag the dog, folks!! 💸

Real talk: the average pumper takes about 8 minutes to learn Greasebook (and that goes for guys in their 80s still tending wells…)

Give us two days and we’ll make believers out of your entire pumping crew….

Still not convinced? Check out Greasebook’s “Pumper Wall of Love” by clicking here and let the pumpers tell you themselves 😘

Let us help you help yourself. Simply send us your existing production info, and we’ll assign one of our Petroleum Engineers to turn-key your entire setup for you.

We’ll build your wells, your tank straps, your users and anything else you require.

Finally, once everything has been reviewed by your team, we’ll roll out your pumpers and either train them for you or with you – whichever you prefer.

That’s not a question, but actually no.

The average pumper demands anywhere from $125 to $400 per month.

And depending on what you require, Greasebook is priced anywhere from $5-15 well/mo.

So, given how much more you’ll get out of your pumpers, how much we’ll streamline your operations, and how quickly we’ll get this all done for you, we’re actually kind of a bargain.

Our guarantee is two-pronged…

First, run the app for full 6 weeks in your operations. If you’re not completely satisfied YOU DON’T PAY.

Second, if for any reason you’d like your money back in first 30 days after paying simply let us know and it’s yours. 🤝

However, if you’re anything like our other 400+ operators you’ll be wondering why you didn’t do this 6 months ago…

We’re ready when you are. Take the quiz and schedule a call here – depending how many operators we have in front of you, there’s a chance we can get you up and running by the end of next week.

→ “No-sweat” complete Company setup, turn-keyed by a Pet. Eng.
→ “Done for you” Pumper roll-out and training

GreaseBook in the News

Check out the latest!

Oil and Gas Data Management Software

Why Your Oil and Gas Data Management Strategy Sucks (and what to do about it...)

Digital Oilfield Management System

The Secret to a (Highly Profitable) Digital Oil Field Management System

Oil and Gas Production Software

New Oil and Gas Production Software (Makes it Hurt So Good)

Oil and Gas Apps

APP-celeration for Oilfield Operators

The ‘Perfect’ Oil Production Report

The Magic of (Proper) Pumper Management

Field Data Capture

The secret of the most effective, cost-efficient Oil Producers in the game today...

Oilfield Pumper Jobs

Now, Oil Field Lease Operator Jobs Come Easy...

GreaseBook Privacy Policy

Click here to review